Cutting Stall Mats With Circular Saw

The jigsaw edges are slightly rougher than the factory edge but since stall mats are sintered ground rubber anyway you almost can t tell.
Cutting stall mats with circular saw. Had to change the blade a few times but worked slick яда. Reading forums people recommend everything from a skill saw to a electric meat cutting knife. The disadvantage of using a circular saw for cutting a horse stall mat is that it is difficult to create an accurate cut for stalls that are not exactly straight. We have used the circular saw as well and it works great with nice clean edge and cuts in no time.
If you need to work around support posts or perform other cutouts then you will still likely need to use a manual cutting method to finish the job. I occasionally spray the blade with wd40 as a lubricant. I gifted him a package when the build was complete. The hard part is supporting the mat high enough to provide room for the blade to work.
We are using some old stall mats to make mud flaps for big rig trailers did you know a circular saw will do a decent job of cutting stall mats. We easily cut mats in a fraction of the time it would take to use box cutters. Just go slow and have a shop vac to suck up the rubber bits. So hubby used clamps to attached the mat to scrap plywood and cut with the circular saw.
These blades literally cut the mat like butter compared to all other options. I m really hoping for a better answer. I would never try with a circular saw and using a box cutter on more than the tiniest cut sounds like hell. I could make any cut i needed.
Originally written by horsepuller on 2012 05 09 11 51 am i have found that the thick 3 4 mats can best be cut using a circular saw with a carbide toothed blade placing the mat over a 2x4 makes the cutting easier. With just a few to cut the normal method is to make multiple passes with a utility knife. The blade jams when the mat ends kind of fall in or out along the cut but with the plywood holding the mat stiff he said it was actually easy. He had been cutting mats the hard way for 30 years.
But what really is the best method to cut stall mats. My barn builder was in awe with how well they worked. I have about 40 horse stall mats that i need to cut to fit into an area that includes posts etc the rubber mats are 4 x6 by 1 2 and according to the specs they are made of a reinforced rubber compound. The circular saw kept binding seizing.
We have a lame horse that s been assigned to a stay in a stable until it heals. Whoever build our barn put nice slick concrete floors in it which means we.